Page 869 - ASEAN Chainflex Catalogue 2023
P. 869

i.Sense       i.Sense| Condition Monitoring                                                                               i.Sense| Condition Monitoring                                                                   i.Sense



        ... and other exciting challenges









         ... sewage treatment plants...                                                                                          ... car plants



                                                              Challenge                                                          "A high price can be avoided."
                                                              As the plant runs around the clock, and some of the time           To avoid unplanned breakdowns and plant shutdown, smart
                                                              without any human presence, faults sometimes remain                plastics from igus  are used on indoor gantry cranes for the
                                                                                                                                               ®
                                                              undetected for hours. Although the plant runs at a very slow       automated handling of engine blocks at an Austrian automotive
                                                              speed, in the event of a failure it can lead to a total breakdown.   supplier. EC.B modules monitor the status of the e-chain .
                                                                                                                                                                                ®
                                                              This total breakdown of the energy supply system leads to          In the event of a chain breakage, the machine is stopped
                                                              significantly higher costs than a standstill for several hours,    automatically to prevent subsequent damage. Additional
                                                              where the system can be put back into operation after a short      EC.W modules signal advanced wear of the e-chain . The
                                                                                                                                                                             ®
                                                              maintenance period.                                                measurement of wear data means that a chain's remaining
                                                                                                                                 service life can be predicted and replacement can be planned
                                                                                                                                 at an early stage.
                                                                                                                                 Read more about this application at
                                                                                                                                   www.igus-asean.com/smartplastics
                                                              The solution with smart plastics
                                                              In this case the solution is the push/pull force monitoring system
                                                              EC.P. This sensor continuously measures the force which the
                                                              plant requires to move the energy supply system. If these forces
                                                              change due to external influences such as ice, an animal or
                                                              a tool forgotten during maintenance, the sensor detects this
                                                              change and switches the system off immediately. This prevents
                                                              expensive total damage to the sewage treatment plant.                    The i.Sense system has been the standard
                                                                                                                                       in container cranes for many years.







                                                                                                                                                                 Stop!










                                                                                                                                                                                      EC.P - push/pull force detection for e-chains ®
                                                                                                                                                                                      ●  Measures the push/pull forces acting on the e-chain ®
                                                                                                                                                                                      ●  Recommends shutdown of the equipment if a force limit
                                                                                                                                                                                        is exceeded
                                                                                                                                                                                      ●  Prevents failure






                                                                                                                    ASEAN2023  ASEAN2023

        862    More information   www.igus-asean.com/smartcables                                                                           Service life calculation, configuration and more information   www.igus-asean.com/chainflex  863
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