Page 369 - MiSUMi FA Mechanical Components Economy Series
P. 369

7
                                                                                 Economy Series
          Quality Assurance                                                             Bearings



          2 Features of MISUMI Economy series Bearings                                               Rod End Bearings / Pivot Pins  Bearings / Bearings With Housings /
           Why are all MISUMI Economy series bearings tested for noise and vibration? And why do we insist on achieving "Z1" level?
            Through the test of bearing noise and vibration, we can find out whether the bearing is defective. Bearing
            vibration is divided into four levels: Z0, Z1, Z2, Z3 and Z4 (Higher level, Lower noise and vibration).  Bearings

                                                     Noise and vibration specifications of  Noise and Vibration Specifications
                                                     generic products in the market *  of MISUMI Economy Series
                                                                                                    P.365
                                D
                                Dimension Tolerance of I.D. and O.D., etc.ime
                                Clearance Toleranceearanle
                                C                                                                    Housings  Bearings With
                                R                                    Cannot                Can      P.393
                                Roundness of Bearing Ballundnou
                                                                                           guarantee Z1
                                                                     guarantee             level or higher
                                                                     Z1 level
                                R RailAccuracyofBearingInnerRingandOuterRingccuracyailA              Lock Nuts  Ball Bearing
                                S Scratchesinsidethebearing,andforeignmattersmixedinhesinsidecratch
                                                                                                    P.395


           Why do we insist on using "standard wall thickness" for MISUMI Economy series bearings?   Screws  Bearing Shaft
             Wall thickness of generic products in the market  Standard Wall Thickness for MISUMI Economy Series  P.403



           Steel Ball      Shallow Rail  The ballistic contact  Steel Ball  Deep Rail  The ballistic contact  P.405
                                      surface is reduced and
                                                                                  area is large, and
               Thinner Wall Thickness  Bearing  the contact stress is  Standard Wall Thickness  Bearing  the contact stress is  P.409
                                                                                                     Bearings
                                                                                                      Rod End
                                                                                  relatively dispersed,
                                      relatively concentrated,
                                      thus affecting the
                                                                                  thus prolonging the
                                      service life.
                                                                                  service life.
                               Inner Ring
                                                                                                      Pivot Pins
                                                                            Inner Ring
           Why do we insist on using "bearing steel" and "stainless steel" materials with excellent
            performance for MISUMI Economy series bearings?
                                   Material and difference for      Material and difference for
                                 generic products in the market *     MISUMI Economy series

                             Normal steel on the market         SUJ2 (Bearing Steel)
                             Heat Treatment Hardness 48~54HRC   Heat Treatment Hardness 58~63HRC
                             No abrasion resistant              More abrasion resistant
            Bearing Steel Product  2Result After Test           2Result After Test
                             After service life test under      After the long-term service
                             the same conditions as             life test, there was little
                             MISUMI Economy series, the open end cover was  wear inside the open end cover and the
                             severely worn inside and the structure was damaged.  structure remains intact.

                             Normal stainless steel             Equivalent to SUS440
                             on the market                      or SUS420
           Stainless Steel Product
                             After the salt spray test, the     After the salt spray test, the
                             rusted area was about 30%          rusted area was about 2~3%
          * Generic products in the market are similar products randomly purchased by our company from online or offline markets
          * The test data are obtained through testing by our company, which are for reference only

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