Page 607 - IGUS Bearing
P. 607

iglidur  J2                                                                                                                                                                                                              iglidur  J2
             ®
                                                                                                                                                                                                                                      ®
          +90°C                                                                                                                                                                                                                   +90°C
          46MPa                                                                                                                                                                                                                   46MPa
                      Bearing technology | Plain bearings | iglidur  J2                                                             Technical data
                                                                                                    ®
          Permissible surface speeds                         Installation tolerances                                                  100.0                                               0.30
          iglidur  J2 is mainly suitable for low surface speeds in   iglidur  J2 plain bearings are standard bearings for shafts       10.0                                               0.25
               ®
                                                                  ®
          dry operation, but the specified values shown in table   with  h-tolerance (recommended minimum  h9).  The
          03 can only be achieved at very low pressures. At the   bearings are designed for press-fit into a housing machined           1.0                                               0.20
          given speeds, friction can cause a temperature increase   to a H7 tolerance. After being assembled into a nominal
          to maximum permissible levels. In practice, though, this   size housing, the inner diameter automatically adjusts to       Surface pressure [MPa]  0.1                        Coefficient of friction [µ]  0.15
          level is rarely reached due to varying application conditions.  the E10 tolerances. In relation to the installation tolerance,
          Surface speed, page 48                             the inner diameter changes with the absorption of humidity.               0.01  0.001   0.01     0.1      1.0      10.0      0.10  0   5    10   15    20   25   30   40
                                                             Testing methods, page 61
          Temperature                                                                                                                 Surface speed [m/s]                                Load [MPa]
          The temperatures prevailing in the bearing system also have                                                               Diagram 01: Permissible pv values for iglidur  J2 plain   Diagram 05: Coefficient of friction as a function of the
                                                                                                                                                                      ®
          an influence on the wear. With increasing temperatures,    Chemicals                 Resistance                           bearing with a wall thickness of 1mm dry operation against    pressure, v = 0.01m/s
          the wear increases and this effect is significant when   Alcohols                        +                                a steel shaft at +20°C, mounted in a steel housing
          temperatures rise over +90°C. For temperatures over   Diluted acids                   0 up to –
          +60°C an additional securing is required.           Diluted alkalines                    +                                    70                                                10.0
          Application temperatures, page 53                   Fuels                                +                                    60
          Additional securing, page 53                        Greases, oils without additives      +                                    50                                                 8.0
                                                              Hydrocarbons                         +                                    40                                                 6.0
          Friction and wear                                   Strong acids                          –                                   30                                                 4.0         Free cutting steel   Cf53, hard chromed  304 stainless steel
          Coefficient of friction and wear resistance are dependent   Strong alkalines          + up to 0                               20                                                        H.a. aluminium       HR carbon steel  High grade steel
          on the application parameters (diagrams 04 and 05).  All data given at room temperature [+20°C]                               10                                              Wear [µm/km]  2.0   Cf53 steel
          Coefficient of friction and surfaces, page 51      Table 02: Chemical resistance                                           Load [MPa]  0                                         0.0
          Wear resistance, page 54                           Chemical table, page 1170                                                     20    30   40   50   60    70   80   90
                                                                                                                                      Temperature [°C]
          Shaft materials                                                      Rotating Oscillating   linear                        Diagram 02: Maximum recommended surface pressure as a   Diagram 06: Wear, rotating with different shaft materials,
          The friction and wear are also dependent, to a large   Long-term  m/s   0.8       0.7        3.0                          function of temperature (46MPa at +20°C)           pressure, p = 1MPa, v = 0.3m/s
          degree, on the mating partner. Shafts that are too smooth   Short-term  m/s  1.9  1.1        5.0
          increase both the coefficient of friction and the wear of   Table 03: Maximum surface speeds                                  10                                                 400
          the bearing. Diagram 06 shows results of testing different                                                                                                                       350        rotating
          shafts. Diagram 06 shows that iglidur  J2 delivers good                  Dry    Greases Oil  Water                             8       +23°C                                     300        oscillating
                                          ®
          coefficient of wear especially with free cutting steel in   Coefficient of friction μ 0.11-0.27  0.08  0.07  0.04              6       +60°C                                     250
          rotation at 1MPa. In dry operation, the coefficient of wear     Table 04: Coefficient of friction against steel (Ra = 1μm,     4                                                 200
                                                                                                                                                                                           150
          is sometimes significantly higher on other shafts. Unlike   50HRC)                                                                                                               100
          many other iglidur  materials, the wear rate in pivoting                                                                   Deformation [%]  2                                 Wear [µm/km]  50
                          ®
          is slightly higher compared to the rate in rotation with        Housing   Plain bearings   Shaft                               0                                                  0
          otherwise identical parameters (diagram 07).        Ø d1 [mm]   H7 [mm]     E10 [mm]     h9 [mm]                                 0   5    10  15  20  25  30  35  40  45             5        10       20       30       40
          Shaft materials, page 56                            0-3       +0.000 +0.010 +0.014 +0.054 -0.025 +0.000                     Load [MPa]                                         Load [MPa]
                                                              > 3-6     +0.000 +0.012 +0.020 +0.068 -0.030 +0.000                   Diagram 03: Deformation under pressure and temperature  Diagram 07: Wear for oscillating and rotating applications
                                                              > 6-10    +0.000 +0.015 +0.025 +0.083 -0.036 +0.000                                                                      with shaft material Cf53 hardened and ground steel, as a
                                                              > 10-18   +0.000 +0.018 +0.032 +0.102 -0.043 +0.000                                                                      function of the load
                                                              > 18-30   +0.000 +0.021 +0.040 +0.124 -0.052 +0.000                      0.25
                                                              > 30-50   +0.000 +0.025 +0.050 +0.150 -0.062 +0.000
                                                              > 50-80   +0.000 +0.030 +0.060 +0.180 -0.074 +0.000                      0.20
                                                              > 80-120  +0.000 +0.035 +0.072 +0.212 -0.087 +0.000
                                                              > 120-180  +0.000 +0.040 +0.085 +0.245 -0.100 +0.000                   Coefficient of friction [µ]  0.15
                                                             Table 05: Important tolerances for plain bearings according
                                                             to ISO 3547-1 after press-fit                                             0.10
                                                                                                                                               0.2
                                                                                                                                                    0.3
                                                                                                                                           0.1
                                                                                                                                      Surface speed [m/s]  0.4  0.5  0.6  0.7  0.8  0.9  1.0
                                                                                                                 ASEAN 09/2023   ASEAN 09/2023  surface speed, p = 1MPa
                                                                                                                                    Diagram 04: Coefficient of friction as a function of the


          604   3D-CAD, finder and service life calculation ... www.igus-asean.com/J2                                                                           Lubrication-free made easy ... from stock ... no minimum order quantity  605
   602   603   604   605   606   607   608   609   610   611   612