Page 39 - ASEAN Chainflex Catalogue 2023
P. 39

chainflex in the laboratory –
                                           ®

            the largest test lab for



              moving cables in the world                                                                                            ... UL verified ...






            ... 3,800m  test laboratory with over 65 test stations, two climatic                                                   ... qualified monitoring of laboratory & manufacturing with UL ...
                           2
            containers (40 feet each), and 200m of outdoor testing facilities ...                                                  certified chainflex  guarantee promise ...
                                                                                                                                                               ®




























             2 billion test strokes                                   250 million cycles in                                                        36-month

                      every year                                    batch testing per year                                                        guarantee





            Anyone who wants to carry out systematic, comparative   Special test equipment for special applications                Consistent   monitoring   and   accurate   test
            and reproducible tests for more than 2 billion double   In addition to the normal service life and quality tests,      documentation                                          Facts and figures
            strokes and 1.4 million electrical measurements must   special test rigs are also available for custom tests.          A necessary condition for successful and meaningful
            invest in the necessary space and resources. On a total   For example, abrasion and media tests for materials          testing is the systematic monitoring and documentation
            of 65 test stations, various test series are carried out   are carried out under more demanding experimental           of the results. Here, monitoring systems developed by   •  The industry‘s largest test lab
            according to the igus  test standards. The laboratory   conditions than carried out according to UL or VDE             igus  are used which, in addition to offering constant    for moving cables
                               ®
                                                                                                                                       ®
            team is made up of technically qualified employees   standards for storage and aging. The optimum                      online monitoring, ensure documentation with a         •  25 years of experience
            who test and monitor thousands of measuring points   matching of igus cable outer jacket materials to the              very high accuracy. In this way wear can also be       •  3,800m² test area
                                                                             ®
            in e-chains  and cables over a wide range of travel   energy supply system materials is vital. The influence           detected before failure. This early detection - without
                      ®
            lengths, in horizontal or vertical applications and   of thermal factors on moving cables can be analysed              a destructive test - allows design modifications to be   •  65 test stations
            always under the most real-life conditions possible.   in two special 40 foot climatic containers covering             made. After each test, all the cables are dissected into   •  800 tests conducted in
                                               ®
            Multi-axis e-chains  such as the triflex  series from   a  temperature  range  of  -40°C  to  +60°C.  Both  are        their elements, examined in detail and their properties     parallel
                             ®
            the robot range are also tested for torsional strength   equipped with a 6m long travel, which can be                  documented.
            on special test rigs.                             operated with different radii and e-chains . In contrast                                                                    •  2 billion double strokes a year
                                                                                                  ®
                                                              to the standard VDE winding mandrel test (for details                Because of these test programs, good quality data      •  1.4 million electric
                                                              see page 34), one can test the aging in very different               on all chainflex  cables are available and offer the      measurements per year
                                                                                                                                                 ®
                                                              temperature profiles during continuous motion in                     user planning reliability for their cable selection.   •  Audited and certified by
                                                                      ®
                                                              e-chains .
                                                                                                                                                                                             Underwriter Laboratories (UL)




        32                                                                                                                                                                                                                           33
   34   35   36   37   38   39   40   41   42   43   44