Page 117 - IGUS Bearing
P. 117

iglidur  M250                                                                                                                                                                                                           iglidur  M250
                                                                                                                                                                                                                                    ®
            ®
          +80°C                                                                                                                                                                                                                   +80°C
         210MPa                                                                                                                                                                                                                   210MPa
                      Bearing technology | Plain bearings | iglidur  M250                                                           Technical data
                                                                                                 ®
          Permissible surface speeds                         Installation tolerances                                                  100.0                                                0.6
          As standard, iglidur  M250 is manufactured as a    iglidur  M250 plain bearings require a relatively large                   10.0                                                0.5
                                                                  ®
                             ®
          thick-walled bearing. iglidur  M250 is best suited for low   amount of bearing clearance for optimal operation. This                                                             0.4
                                 ®
          to medium surface speeds. The maximum permissible   ensures that the bearing remains reliable during tempera-                 1.0                                                0.3
          surface speed for dry-operating applications is 0.8m/s   ture change and water absorption. The disadvantages of                                                                  0.2
          (rotating) and 2.5 m/s (linear). In practice, though, this   the bearings clearance are minimised by the vibration-        Surface pressure [MPa]  0.1                        Coefficient of friction [µ]  0.1
          level is rarely reached due to varying application conditions.  dampening properties. The bearings are designed for
          Surface speed, page 48                             press-fit into a housing machined to a H7 tolerance. After                0.01  0.001   0.01     0.1      1.0      10.0       0.0
                                                             being assembled into a nominal size housing, the inner                                                                            0  2   4   6  8   10  12  14  16  18  20
          Temperature                                        diameter automatically adjusts to the D11 tolerances. For                Surface speed [m/s]                                Load [MPa]
          Application temperatures up to +170°C are permissible for   particular dimensions the tolerance differs depending on      Diagram 01: Permissible pv values for iglidur  M250 with a   Diagram 05: Coefficient of friction as a function of the
                                                                                                                                                                      ®
                                                         ®
          short periods. However, it is permissible to expose iglidur    the wall thickness (please see product range table). The   wall thickness of 1mm dry operation against a steel shaft at   pressure, v = 0.01m/s
          M250 plain bearings to this temperature only if they are   shaft should have a recommended minimum h9 tolerance.          +20°C, mounted in a steel housing
          not subjected to any further load. The maximum long-term   Testing methods, page 61
          application temperature is +80°C. This is also the point of                                                                   50                                                  6
          the wear limit, i. e. the temperature over which the wear                                                                                                                         5
          increases exponentially. For temperatures over +60°C an   Chemicals                  Resistance                               40
          additional securing is required.                    Alcohols                          + up to 0                               30                                                  4
          Application temperatures, page 53                   Diluted acids                     0 up to –                               20                                                  3          Free cutting steel   Cf53, hard chromed  304 stainless steel
          Additional securing, page 53                        Diluted alkalines                    +                                                                                        2     H.a. aluminium       HR carbon steel  High grade steel
                                                              Fuels                                +                                    10                                              Wear [µm/km]  1     Cf53 steel
          Friction and wear                                   Greases, oils without additives      +                                 Load [MPa]  0                                          0
          The coefficient of friction μ of a plain bearing among other   Hydrocarbons              +                                       20    30     40    50    60    70    80
          factors is influenced by the surface speed and the load   Strong acids                    –                                 Temperature [°C]
          (diagrams 04 and 05).                               Strong alkalines                     0                                Diagram 02: Maximum recommended surface pressure as a   Diagram 06: Wear, rotating with different shaft materials,
          Coefficient of friction and surfaces, page 51      All data given at room temperature [+20°C]                             function of temperature (20MPa at +20°C)           pressure, p = 1MPa, v = 0.3m/s
          Wear resistance, page 54                           Table 02: Chemical resistance
                                                             Chemical table, page 1170                                                                                                     30
          Shaft materials                                                                                                                                                                  25                            rotating
                                                                                                                                                                                                                         oscillating
          The friction and wear are also dependent, to a large degree,         Rotating Oscillating   linear                             4       +23°C                                     20
          on the mating partner. If you observe the coefficient of   Long-term  m/s  0.8    0.6        2.5                               3       +60°C
          friction, then the ideal shaft surface finish for iglidur  M250   Short-term  m/s  2.0  1.4  5.0                               2                                                 15
                                                    ®
          bearings is Ra = 0.6mm. Diagram 06 and 07 display a   Table 03: Maximum surface speeds                                                                                           10
          summary of the results of tests with different shaft materials                                                             Deformation [%]  1                                 Wear [µm/km]  5
          executed with plain bearings made of iglidur  M250. Up                   Dry    Greases Oil  Water                             0                                                  0
                                                ®
          to loads of 2MPa the shaft material plays a relatively small   Coefficient of friction μ 0.18 -0.40  0.09  0.04  0.04            0         5        10       15       20               Cf53     hard     304SS  HR carbon
          role for rotational movements. Therefore, a suitable shaft   Table 04: Coefficient of friction against steel (Ra = 1μm,     Load [MPa]                                                         chromed             steel
          material must be considered for higher loads. These are   50HRC)                                                          Diagram 03: Deformation under pressure and temperature  Diagram 07: Wear for rotating and oscillating applications
          hardened shafts, such as Cf53 or hard-chromed. Diagram                                                                                                                       with different shaft materials, p = 2MPa
          07 shows that iglidur  M250 is much better suited for           Housing   Plain bearings   Shaft
                             ®
          rotational motion than for pivoting movements. However,   Ø d1 [mm]  H7 [mm]  D11 [mm]   h9 [mm]                              0.7
          it must be mentioned that pivoting movements often   0-3      +0.000 +0.010 +0.020 +0.080 -0.025 +0.000                       0.6
          cause high vibrations, which act on the bearing. This is   > 3-6  +0.000 +0.012 +0.030 +0.105 -0.030 +0.000                   0.5
          where iglidur  M250 can show off its special dampening   > 6-10  +0.000 +0.015 +0.040 +0.130 -0.036 +0.000
                     ®
          specifications. In our test, these vibrations are excluded   > 10-18  +0.000 +0.018 +0.050 +0.160 -0.043 +0.000            Coefficient of friction [µ]  0.4
          for clarity so that the comparison between rotation and   > 18-30  +0.000 +0.021 +0.065 +0.195 -0.052 +0.000                  0.3
          pivoting operation is accurate.                     > 30-50   +0.000 +0.025 +0.080 +0.240 -0.062 +0.000
          Shaft materials, page 56                            > 50-80   +0.000 +0.030 +0.100 +0.290 -0.074 +0.000                       0.2
                                                              > 80-120  +0.000 +0.035 +0.120 +0.340 -0.087 +0.000                          0.05  0.10   0.15  0.20  0.25  0.30  0.35
                                                              > 120-180  +0.000 +0.040 +0.145 +0.395 -0.100 +0.000                    Surface speed [m/s]
                                                             Table 05: Important tolerances for plain bearings according            Diagram 04: Coefficient of friction as a function of the
                                                                                                                                    surface speed, p = 0.75MPa
                                                             to ISO 3547-1 after press-fit                       ASEAN 09/2023   ASEAN 09/2023
          114   3D-CAD, finder and service life calculation ... www.igus-asean.com/M250                                                                         Lubrication-free made easy ... from stock ... no minimum order quantity  115
   112   113   114   115   116   117   118   119   120   121   122