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30 | Controls and connectivity                                                             Controls and connectivity | 31






 Application examples – the perfect combination

          Application 3: Large industrial operation,
          3-shift operation, 7 days per week


 Application 1: small or medium-sized brewery,    Requirements   Implementation
 2-shift operation   ▶  Process heating for production          ▶   Multi-boiler system with two steam boilers,
          ▶  Connection to an existing automation system          each 16 t/h
 Requirements   Implementation   ▶  Maximum energy savings      ▶  High-pressure condensate module
 ▶  Conventional heating for the building  ▶  Heating boiler with control device Control 8000  ▶   Highest possible system availability to avoid    ▶   Boiler controls BCO connected via system
 ▶  Process heating and cooling for production  ▶  Steam boiler with boiler control BCO  production downtime   control SCO
 ▶  No production automation system   ▶   Central control using system control MEC System  ▶  Digital efficiency assistant MEC Optimize
 ▶   Energy data monitoring and evaluation of historical   ▶   Energy data monitoring and evaluation using
 system data   MEC System  The redundancy of the dual boiler system is a dis-
          tinct advantage: this means the system is also highly
          efficient even in partial load operation, and mainte-
          nance work can be undertaken on the boiler without
          interrupting steam supply. Using high-pressure con-
 The MEC System combines existing energy sources   densate reduces the demand for fresh water and the
 and coordinates the needs of the different consu mers,   system's own consumption for water treatment. The
 removing the need for a costly automation system   SCO en ables operation without constant monitoring
 connection. Thanks to BAFA and dena certification,   (72 hours) and ensures especially efficient operation
 the brewery energy manager can also use MEC System   thanks to its boiler sequence control. MEC Optimize
 as energy management software, in accordance with   provides fully automated analysis and evaluation of
 DIN EN 50001.   the system data to make recommendations for actions
          to increase operational efficiency. At the same time,
          MEC Optimize also provides the relevant section of the
          operating instructions. The boiler logbook is maintained
          digitally, meaning every step is documented and can
          be refe renced by the operator.
 Application 2: Housing association,
 multiple properties in one city

 Requirements   Implementation
 ▶  Reliable heat supply for tenants  ▶  CHP units to cover base-load demand efficiently
 ▶   Low operating costs through an effective boiler and   ▶  Peak load boilers with condensing technology
 local power generation  ▶   Optimal operation through centralised control via
 ▶   Centralised remote monitoring of all systems  Control 8000
 ▶   Effective route planning for maintenance work  ▶   Remote connection using MEC Remote via UMTS,
 ▶   Active fault notifications sent to on-call service staff   without any additional wired network interfaces
 mobile phones


 The CHP control is securely connected to the
 Control 8000 over a Modbus interface, allowing
   centralised control of both components in one system.
 The CHP module reliably delivers the necessary base
 load, and any increased demand for heating is auto-
 matically supplemented by the peak load boiler. All
 systems can be monitored remotely using MEC Remote
 and maintenance work can be planned in advance. On-
 call service staff are automatically informed via SMS or
 e-mail if a system is reporting a fault, meaning they will
 be on-site as quickly as possible.
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