Page 386 - ASEAN Chainflex Catalogue 2023
P. 386

Info                                                                                                                                                                                                                      Info
                     chainflex  cables for robots
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            Ever more complex sequences of movements in       In addition, a test is carried out on a test bench with a            All the non-shielded, gusset-filled extruded standard     Control cable (shielded and unshielded)
                                                                                                                                           ®
            industrial applications demand twistable or multi-axis   chain length of approx. 2,500mm with 270° torsion with        chainflex  control cables of the series CF130.UL,     Data and measuring system cables
                                                                                                                                                                                 ®
            flexible cables with a long service life, similar to the classic    an extreme load through centrifugal forces and heavy   CF5, CF9 and CF9.UL correspond to the above igus       Fibre optic cables
                                                       ®
            chainflex  cables for use in linear e-chain systems .   blows such as those that can occur on an industrial robot.     standard and have been approved for use in torsion     Motor and servo cables
                    ®
            Stranding, structure, shields and jacket materials must                                                                applications.                                        Bus cables
            compensate both for major changes in bending load                                                                                                                           Hybrid cables
            and changes in diameter due to torsional movements.                                                                    The following twistable CFROBOT cable types are
            To achieve this, different “soft” structural elements e.g.                                                             currently available:                              We can also offer you chainflex  CFROBOT cables
                                                                                                                                                                                                                  ®
            rayon fibres, PTFE elements or filling elements that                                                                                                                     pre-harnessed with the connectors of your choice as
                                                ®
            absorb torsion forces are used in chainflex  CFROBOT                                                                                                                     a readycable , or as a ready-to-install readychain
                                                                                                                                                                                                                                   ®
                                                                                                                                                                                                 ®
            cables.                                                                                                                                                                  system.
            Special demands are made on the braided shielding in
            torsion cables. Torsion-optimised shield structures are
            chosen that allow compensatory movements thanks to
            special PTFE gliding films.

            With twistable bus cables in particular, the transmission
            characteristics such as attenuation, cable capacitance
            and signal quality must remain within very tight tolerance
            ranges over the whole service life. This is achieved
            through the use of particularly torsion optimised
            insulating materials and mechanical attenuation elements
            with matching capacitance values.


            The highly abrasion-resistant, halogen-free and flame-
            resistant PUR jacket material in motor, hybrid/control
            cables and bus cables protects the torsion-optimised
            stranded elements from possible damage.
            The highly abrasion-resistant, halogen-free TPE jacket
            achieves the special requirements of the twistable FOC
            and individual as well as the single core cables.


                                            ®
            Unlike cables for linear e-chain systems , the mechanical
            stress on these cables is in the combination of bending,
            torsion and centrifugal forces that cannot usually be
            determined by design or during use by means of
            measurement. For this reason, and unlike the situation
                             ®
            with linear e-chain  applications, a clear “yes/no”
            statement cannot be made about the use of a particular
            cable in torsion applications.
            To enable evaluation to take place, based on sensible
            and comparable test results, the igus  “torsion test
                                              ®
            standard” was developed.

            According to this standard, all chainflex  CFROBOT
                                                ®
            cables of a triflex  energy chain are twisted with a fixed
                           ®
            point distance of one metre and a torsion of +/- 180°
            at least 3 million times.

                                                                                                                    ASEAN2023  ASEAN2023  Test data   Page 51

        380    36-month guarantee ... more than 1,350 cable types from stock ... no cutting charges                                                              UL-verified chainflex  guarantee ... www.igus-asean.com/ul-verified  381
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