Page 390 - ASEAN Chainflex Catalogue 2023

CF77.UL.D PVC iguPUR PUR TPE Basic requirements low 1 2 3 4 5 6 7 highest CF77.UL.D
PUR Travel distance unsupported 1 2 3 4 5 6 ≥ 400m PUR
±180°/m ® Oil resistance none 1 2 3 4 highest ±180°/m
Control cable | PUR | chainflex CF77.UL.D Class 5.1.3.3 Torsion none 1 2 3 4 ±360°

10 million 6.8 x d ±180°/m Oil resistance Oil-resistant (following DIN EN 50363-10-2), Class 3
Cycles guaranteed Bend radius, e-chain ® Torsion angle
Offshore MUD-resistant following NEK 606 - status 2016

z For torsion applications z PVC and halogen-free Flame-retardant According to IEC 60332-1-2, Cable Flame, VW-1, FT1, FT2 / Horizontal Flame
z PUR outer jacket z Notch-resistant
z Oil-resistant and coolant-resistant z Hydrolysis and microbe-resistant Silicone-free Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
z Flame-retardant 1992)
Halogen-free Following DIN EN 60754
Dynamic information
Bend radius flexible twisted minimum 6.8 x d UL verified Certificate No. B129699: "igus 36-month chainflex cable guarantee and
fixed minimum 4 x d service life calculator based on 2 billion test cycles per year"
Temperature flexible twisted -25°C up to +80°C UL/CSA AWM See data sheet for details  www.igus-asean.com/CF77ULD
fixed -50°C up to +80°C (following DIN EN 50305)
v max. twisted 180°/s NFPA Following NFPA 79-2018, chapter 12.9

a max. twisted 60°/s² DNV Type Approval Certificate TAE00003X1

Travel distance Robots and 3D movements, Class 1 EAC Certificate No. RU C-DE.ME77.B.00300/19

Torsion Torsion ±180°, with 1m cable length, Class 3 REACH In accordance with regulation (EC) No. 1907/2006 (REACH)
(except for 5-core types ≥ 4.0mm²  Product range table)
Cable structure Lead-free Following 2011/65/EC (RoHS-II/RoHS-III)
Conductor Finely stranded conductor consisting of bare copper wires (following DIN EN
60228). Cleanroom According to ISO Class 1, material/cable tested by IPA according to DIN EN
Core insulation Mechanically high-quality TPE mixture. ISO standard 14644-1
DESINA According to VDW, DESINA standardisation
Core structure Number of cores < 12: Cores wound in a layer with short pitch length.
Number of cores ≥ 12: Cores wound in bundles which are then wound around CE Following 2014/35/EU
a high tensile strength centre element, all with optimised short pitch lengths
and directions. Especially low-torsion structure. UKCA In accordance with the valid regulations of the United Kingdom (as at 08/2021)
Core identification Cores < 0.5mm²: Colour code in accordance with DIN 47100.
Cores ≥ 0.5mm²: Black cores with white numbers, one green-yellow core.
CF77.UL.02.03.INI: brown, blue, black Guaranteed service life (details see page 28-29)
CF77.UL.03.04.INI: brown, blue, black, white Cycles* 5 million 7.5 million 10 million
CF77.UL.03.05.INI: brown, blue, black, white, green-yellow Temperature, Torsion max. Torsion max. Torsion max.
Outer jacket Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to from/to [°C] [°/m] [°/m] [°/m]
suit the requirements in e-chains (following DIN EN 50363-10-2) -25/-15 ±150 ±90 ±30
®
Colour: Window-grey (similar to RAL 7040) -15/+70 ±180 ±120 ±60
Variants  Product range table +70/+80 ±150 ±90 ±30
Electrical information * Higher number of double strokes? Service life calculation online  www.igus-asean.com/chainflexlife
Nominal voltage 300/500V (following DIN VDE 0298-3)
Number of cores < 12: Typical application areas
Cores < 0.5mm²: 300V (following UL) z For heavy-duty applications, Class 5
Cores ≥ 0.5mm²: 1000V (following UL) z Especially for robots and 3D movements, Class 1
Number of cores ≥ 12: 1000V (following UL) z Almost unlimited resistance to oil, Class 3
Testing voltage 2,000V (following DIN EN 50395) z Torsion ±180°, with 1m cable length, Class 3
Indoor and outdoor applications with average sun radiation
Example image Properties and approvals Medium z Robots, handling, spindle drives
z
UV resistance

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384 36-month guarantee ... more than 1,350 cable types from stock ... no cutting charges UL-verified chainflex guarantee ... www.igus-asean.com/ul-verified 385
®