Page 112 - ASEAN Chainflex Catalogue 2023

CF78.UL PVC iguPUR PUR TPE Basic requirements low 1 2 3 4 5 6 7 highest CF78.UL
PUR Travel distance unsupported 1 2 3 4 5 6 ≥ 400m PUR
6.8 x d ® Oil resistance none 1 2 3 4 highest 6.8 x d
Control cable | PUR | chainflex CF78.UL Class 5.5.3.1 Torsion none 1 2 3 4 ±360°

10 million 6.8 x d 100m Properties and approvals Medium
UV resistance
Double strokes guaranteed Bend radius, e-chain ® Travel distance, e-chain ®

Oil resistance Oil-resistant (following DIN EN 50363-10-2), Class 3
z For heavy duty applications z Flame-retardant
z PUR outer jacket z PVC and halogen-free Offshore MUD-resistant following NEK 606 - status 2016
z Shielded z Notch-resistant
z Oil-resistant and coolant-resistant z Hydrolysis and microbe-resistant Flame-retardant According to IEC 60332-1-2, Cable Flame, VW-1, FT1, FT2 / Horizontal Flame

Silicone-free Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
Dynamic information 1992)
Bend radius e-chain linear minimum 6.8 x d Halogen-free Following DIN EN 60754
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flexible minimum 5 x d
fixed minimum 4 x d UL verified Certificate No. B129699: "igus 36-month chainflex cable guarantee and
Temperature e-chain linear -25°C up to +80°C service life calculator based on 2 billion test cycles per year"
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flexible -40°C up to +80°C (following DIN EN 60811-504) UL/CSA AWM See data sheet for details  www.igus-asean.com/CF78UL
fixed -50°C up to +80°C (following DIN EN 50305)
v max. unsupported 10m/s NFPA Following NFPA 79-2018, chapter 12.9
gliding 5m/s
a max. 80m/s 2 DNV Type Approval Certificate TAE00003X1

Travel distance Unsupported travels and up to 100m for gliding applications, Class 5 EAC Certificate No. RU C-DE.ME77.B.00300/19

Cable structure REACH In accordance with regulation (EC) No. 1907/2006 (REACH)
Conductor Finely stranded conductor consisting of bare copper wires (following DIN EN
60228). Lead-free Following 2011/65/EC (RoHS-II/RoHS-III)
Core insulation Mechanically high-quality TPE mixture.
Cleanroom According to ISO Class 1. The outer jacket material of this series complies with
Core structure Number of cores < 12: Cores wound in a layer with short pitch length. CF77.UL.05.12.D - tested by IPA according to standard DIN EN ISO 14644-1
Number of cores ≥ 12: Cores wound in bundles which are then wound around CE Following 2014/35/EU
a high tensile strength centre element, all with optimised short pitch lengths
and directions. Especially low-torsion structure. UKCA In accordance with the valid regulations of the United Kingdom (as at 08/2021)
Core identification Black cores with white numbers, one green-yellow core.

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Inner jacket TPE mixture adapted to suit the requirements in e-chains . Guaranteed service life (details see page 28-29)
Double strokes* 5 million 7.5 million 10 million

Overall shield Bending-resistant braiding made of tinned copper wires. < 10m ≥ 10m < 10m ≥ 10m < 10m ≥ 10m
Coverage linear approx. 55%, optical approx. 80% Temperature, R min. R min. R min. R min. R min. R min.
Outer jacket Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to from/to [°C] [factor x d] [factor x d] [factor x d] [factor x d] [factor x d] [factor x d]
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suit the requirements in e-chains (following DIN EN 50363-10-2) -25/-15 8.5 10 9.5 11 10.5 12
Colour: Window-grey (similar to RAL 7040) -15/+70 6.8 7.5 7.5 8.5 8.5 9.5
CFRIP ® Strip cables faster: a tear strip is moulded into the inner jacket +70/+80 8.5 10 9.5 11 10.5 12
Video  www.igus-asean.com/CFRIP * Higher number of double strokes? Service life calculation online  www.igus-asean.com/chainflexlife
Electrical information Typical application areas
Nominal voltage 300/500V (following DIN VDE 0298-3) z For heavy-duty applications, Class 5
Number of cores < 12: z Unsupported travels and up to 100m for gliding applications, Class 5
Cores < 0.5mm²: 300V (following UL) z Almost unlimited resistance to oil, Class 3
No torsion, Class 1
Cores ≥ 0.5mm²: 1000V (following UL)
z
Example image Testing voltage Number of cores ≥ 12: 1000V (following UL) z Indoor and outdoor applications with average sun radiation
2,000V (following DIN EN 50395)
Machining units/machine tools, storage and retrieval units for high-bay
z
ASEAN2023 ASEAN2023 warehouses, packaging industry, quick handling, refrigerating sector
106 36-month guarantee ... more than 1,350 cable types from stock ... no cutting charges UL-verified chainflex guarantee ... www.igus-asean.com/ul-verified 107
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