Page 109 - ASEAN Chainflex Catalogue 2023

CF77.UL.D PVC iguPUR PUR TPE Basic requirements low 1 2 3 4 5 6 7 highest CF77.UL.D
PUR Travel distance unsupported 1 2 3 4 5 6 ≥ 400m PUR
6.8 x d ® Oil resistance none 1 2 3 4 highest 6.8 x d
Control cable | PUR | chainflex CF77.UL.D Class 5.5.2.1 Torsion none 1 2 3 4 ±360°

10 million 6.8 x d 100m Properties and approvals Medium
UV resistance
Double strokes guaranteed Bend radius, e-chain ® Travel distance, e-chain ®

Oil resistance Oil-resistant (following DIN EN 50363-10-2), Class 3
z For heavy duty applications
z PUR outer jacket Offshore MUD-resistant following NEK 606 - status 2016
z Oil-resistant and coolant-resistant
z Flame-retardant Flame-retardant According to IEC 60332-1-2, Cable Flame, VW-1, FT1, FT2 / Horizontal Flame
z PVC and halogen-free
z Notch-resistant Silicone-free Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
z Hydrolysis and microbe-resistant 1992)
Halogen-free Following DIN EN 60754
Dynamic information
Bend radius e-chain linear minimum 6.8 x d UL verified Certificate No. B129699: "igus 36-month chainflex cable guarantee and
®
flexible minimum 5 x d service life calculator based on 2 billion test cycles per year"
fixed minimum 4 x d UL/CSA AWM See data sheet for details  www.igus-asean.com/CF77ULD
Temperature e-chain linear -25°C up to +80°C
®
flexible -40°C up to +80°C (following DIN EN 60811-504) NFPA Following NFPA 79-2018, chapter 12.9
fixed -50°C up to +80°C (following DIN EN 50305)
v max. unsupported 10m/s DNV Type Approval Certificate TAE00003X1
gliding 5m/s
a max. 80m/s² EAC Certificate No. RU C-DE.ME77.B.00300/19

Travel distance Unsupported travels and up to 100m for gliding applications, Class 5 REACH In accordance with regulation (EC) No. 1907/2006 (REACH)

Torsion Torsion ±180°, with 1m cable length, Class 3 Lead-free Following 2011/65/EC (RoHS-II/RoHS-III)
(except for 5-core types ≥ 4.0mm²  Product range table)
Cable structure Cleanroom According to ISO Class 1, material/cable tested by IPA according to DIN EN
Conductor Finely stranded conductor consisting of bare copper wires (following DIN EN ISO standard 14644-1
60228). DESINA According to VDW, DESINA standardisation
Core insulation Mechanically high-quality TPE mixture.
CE Following 2014/35/EU
Core structure Number of cores < 12: Cores wound in a layer with short pitch length.
Number of cores ≥ 12: Cores wound in bundles which are then wound around UKCA In accordance with the valid regulations of the United Kingdom (as at 08/2021)
a high tensile strength centre element, all with optimised short pitch lengths
and directions. Especially low-torsion structure. Guaranteed service life (details see page 28-29)
Core identification Cores < 0.5mm²: Colour code in accordance with DIN 47100. Double strokes* 5 million 7.5 million 10 million

Cores ≥ 0.5mm²: Black cores with white numbers, one green-yellow core. < 10m ≥ 10m < 10m ≥ 10m < 10m ≥ 10m
CF77.UL.02.03.INI: brown, blue, black Temperature, R min. R min. R min. R min. R min. R min.
from/to [°C]
CF77.UL.03.04.INI: brown, blue, black, white [factor x d] [factor x d] [factor x d] [factor x d] [factor x d] [factor x d]
CF77.UL.03.05.INI: brown, blue, black, white, green-yellow -25/-15 8.5 10 9.5 11 10.5 12
Outer jacket Low-adhesion, halogen-free, highly abrasion resistant PUR mixture, adapted to -15/+70 6.8 7.5 7.5 8.5 8.5 9.5
®
suit the requirements in e-chains (following DIN EN 50363-10-2) +70/+80 8.5 10 9.5 11 10.5 12
Colour: Window-grey (similar to RAL 7040) * Higher number of double strokes? Service life calculation online  www.igus-asean.com/chainflexlife
Variants  Product range table
Electrical information Typical application areas
Nominal voltage 300/500V (following DIN VDE 0298-3) z For heavy-duty applications, Class 5
z Unsupported travels and up to 100m for gliding applications, Class 5
Number of cores < 12:
Example image Cores < 0.5mm²: 300V (following UL) z Almost unlimited resistance to oil, Class 3
Cores ≥ 0.5mm²: 1000V (following UL)
Torsion ±180°, with 1m cable length, Class 3
z
2,000V (following DIN EN 50395)
Testing voltage Number of cores ≥ 12: 1000V (following UL) ASEAN2023 ASEAN2023 z Indoor and outdoor applications with average sun radiation
Machining units/machine tools, storage and retrieval units for high-bay
z
102 warehouses, packaging industry, quick handling, refrigerating sector 103