Page 139 - ASEAN Chainflex Catalogue 2023
P. 139

CF99            PVC       iguPUR      PUR         TPE                                                                                            Basic requirements         low 1 2 3 4 5 6 7 highest                     CF99
         TPE                                                                                                                                                  Travel distance   unsupported 1 2 3 4 5 6 ≥ 400m                     TPE
         4 x d                                                         ®                                                                                       Oil resistance       none 1 2 3 4 highest                           4 x d
                     Control cable | TPE | chainflex  CF99                                                                       Class 7.5.4.1                       Torsion        none 1 2 3 4 ±360°



                           40 million                    4 x d                         100m                                            Silicone-free      Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
                                                                                                                                                          1992)
                           Double strokes guaranteed     Bend radius, e-chain ®        Travel distance, e-chain ®
                                                                                                                                       Halogen-free       Following DIN EN 60754

                     z  For heaviest duty applications and especially                                                                  UL verified        Certificate No. B129699: "igus 36-month chainflex cable guarantee and
                       small radii down to 4 x d                                        New generation                                                    service life calculator based on 2 billion test cycles per year"
                     z  TPE outer jacket                                                   CF99.PLUS                                   EAC                Certificate No. RU C-DE.ME77.B.00300/19
                     z  Shielded                                                            Page 138
                     z  Oil and bio-oil-resistant                                                                                      REACH              In accordance with regulation (EC) No. 1907/2006 (REACH)
                     z  PVC and halogen-free
                     z  Low-temperature-flexible                                                                                       Lead-free          Following 2011/65/EC (RoHS-II/RoHS-III)
                     z  Hydrolysis and microbe-resistant
                                                                                                                                       Cleanroom          According to ISO Class 1. The outer jacket material of this series complies with
                     Dynamic information                                                                                                                  CF9.15.07 - tested by IPA according to standard DIN EN ISO 14644-1
                           Bend radius        e-chain  linear   minimum 4 x d                                                          CE                 Following 2014/35/EU
                                                     ®
                                              flexible        minimum 4 x d
                                              fixed           minimum 3 x d                                                            UKCA               In accordance with the valid regulations of the United Kingdom (as at 08/2021)
                           Temperature        e-chain  linear   -35°C up to +90°C
                                                     ®
                                              flexible        -50°C up to +90°C (following DIN EN 60811-504)
                                              fixed           -55°C up to +90°C (following DIN EN 50305)                         Guaranteed service life (details see page 28-29)
                           v max.             unsupported     10m/s                                                              Double strokes*               20 million             30 million            40 million

                                              gliding         6m/s                                                                     Temperature,             R min.                 R min.                R min.
                           a max.             100m/s 2                                                                                 from/to [°C]            [factor x d]          [factor x d]           [factor x d]
                                                                                                                                         -35/-25                  5                      6                     7
                           Travel distance    Short, very fast applications with small radii and restricted installation space,          -25/+80                  4                      5                     6
                                              Class 5                                                                                    +80/+90                  5                      6                     7
                     Cable structure                                                                                             * Higher number of double strokes? Service life calculation online  www.igus-asean.com/chainflexlife
                           Conductor          Conductor consisting of a highly flexible special alloy.
                                                                                                                                 Typical application areas
                           Core insulation    Mechanically high-quality TPE mixture.                                             z  For heaviest duty applications and very small radii down to 4 x d, Class 7
                                                                                                                                 z  Especially for short, very fast applications with small radii and restricted installation space, Class 5
                           Core structure     Cores wound in a layer with especially short pitch length.                         z  Almost unlimited resistance to oil, also with bio-oils, Class 4
                                                                                                                                 z  No torsion, Class 1
                           Core identification  Colour code in accordance with DIN 47100.                                        z  Indoor and outdoor applications, UV-resistant
                                                                                                                                 z  Pick and place machines, automatic doors, cleanroom, very quick handling
                                                                                              ®
                           Inner jacket       TPE mixture adapted to suit the requirements in e-chains .

                                                                                                                                                      Number of cores and conductor   Outer diameter   Copper
                                                                                                                                 Part No.                                                                          Weight
                           Overall shield     Extremely bending resistant braiding made of alloy wires.                                                    nominal cross section         (d) max.       index
                                              Coverage linear approx. 70%, optical approx. 90%                                                                    [mm²]                   [mm]         [kg/km]    [kg/km]
                           Outer jacket       Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture,        CF99.01.02  11)                (2x0.14)C                  6.0           12         37
                                              adapted to suit the requirements in e-chains .                                     CF99.01.04  11)                (4x0.14)C                  6.5           17         47
                                                                                   ®
                                              Colour: Steel blue (similar to RAL 5011)                                           CF99.01.08  11)                (8x0.14)C                  8.0           29         76
                     Electrical information                                                                                      CF99.02.04  11)                (4x0.25)C                  7.0           24         60
                           Nominal voltage    300/300V                                                                           CF99.03.08  11)                (8x0.34)C                  9.5           45         108
                                                                                                                                 11)  Phase-out model (new generation CF99.PLUS Page 138)
                           Testing voltage    1,500V                                                                             Note: The given outer diameters are maximum values and may tend toward lower tolerance limits.
                                                                                                                                 G = with green-yellow earth core  x = without earth core
                 Example image   UV resistance  High                                                                                                  Cables available in the chainflex  CASE
                     Properties and approvals
                                                                                                                                                                                               ®
                                                                                                                                                      Simple savings on delivery, storage space and re-ordering with
                           Oil resistance
                                              Oil-resistant (following DIN EN 60811-404), bio-oil-resistant (following VDMA
                                                                                                                                                                 ®
                                                                                                                                                                                          ®
                                                                                                                                                      the chainflex  CASE - ship'n store by igus .
                                              24568 with Plantocut 8 S-MB tested by DEA), Class 4                   ASEAN2023  ASEAN2023              More on this on page 24/25 and online: www.igus-asean.com/cf-case
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