Page 180 - ASEAN Chainflex Catalogue 2023
P. 180

CF299            PVC       iguPUR      PUR         TPE                                                                                            Basic requirements         low 1 2 3 4 5 6 7 highest                    CF299
         TPE                                                                                                                                                  Travel distance   unsupported 1 2 3 4 5 6 ≥ 400m                     TPE
         4 x d                                                    ®                                                                                            Oil resistance       none 1 2 3 4 highest                           4 x d
                     Data cable | TPE | chainflex  CF299                                                                         Class 7.5.4.1                       Torsion        none 1 2 3 4 ±360°



                           40 million                    4 x d                         100m                                      Properties and approvals  High
                                                                                                                                       UV resistance
                           Double strokes guaranteed     Bend radius, e-chain ®        Travel distance, e-chain ®

                                                                                                                                       Oil resistance     Oil-resistant (following DIN EN 60811-404), bio-oil-resistant (following VDMA
                     z  For heaviest duty applications and                                                                                                24568 with Plantocut 8 S-MB tested by DEA), Class 4
                       especially small radii down to 4 x d                             New generation                                 Silicone-free      Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
                     z  TPE outer jacket                                                   CF99.PLUS                                                      1992)
                     z  Shielded                                                            Page 138                                  Halogen-free       Following DIN EN 60754
                     z  Oil and bio-oil-resistant
                     z  PVC and halogen-free                                                                                           UL verified        Certificate No. B129699: "igus 36-month chainflex cable guarantee and
                     z  Low-temperature-flexible                                                                                                          service life calculator based on 2 billion test cycles per year"
                     z  Hydrolysis and microbe-resistant                                                                               REACH              In accordance with regulation (EC) No. 1907/2006 (REACH)

                                                                                                                                       Lead-free          Following 2011/65/EC (RoHS-II/RoHS-III)
                     Dynamic information
                           Bend radius        e-chain  linear   minimum 4 x d                                                          Cleanroom          According to ISO Class 1. The outer jacket material of this series complies with
                                                     ®
                                              flexible        minimum 4 x d                                                                               CF9.15.07 - tested by IPA according to standard DIN EN ISO 14644-1
                                              fixed           minimum 3 x d                                                            CE                 Following 2014/35/EU
                                                     ®
                           Temperature        e-chain  linear   -35°C up to +90°C
                                              flexible        -50°C up to +90°C (following DIN EN 60811-504)                           UKCA               In accordance with the valid regulations of the United Kingdom (as at 08/2021)
                                              fixed           -55°C up to +90°C (following DIN EN 50305)
                           v max.             unsupported     10m/s
                                              gliding         6m/s                                                               Guaranteed service life (details see page 28-29)
                           a max.             100m/s 2                                                                           Double strokes*               20 million             30 million            40 million

                                                                                                                                       Temperature,             R min.                 R min.                R min.
                           Travel distance    Short, very fast applications with small radii and restricted installation space,        from/to [°C]            [factor x d]          [factor x d]           [factor x d]
                                              Class 5                                                                                    -35/-25                  5                      6                     7
                     Cable structure                                                                                                     -25/+80                  4                      5                     6
                           Conductor          Conductor consisting of a highly flexible special alloy.                                   +80/+90                  5                      6                     7
                                                                                                                                 * Higher number of double strokes? Service life calculation online  www.igus-asean.com/chainflexlife
                           Core insulation    Mechanically high-quality TPE mixture.
                                                                                                                                 Typical application areas
                           Core structure     Cores wound in a layer with especially short pitch length.                         z  For heaviest duty applications and especially small radii down to 4 x d, Class 7
                                                                                                                                 z  Especially for short, very fast applications with small radii and restricted installation space, Class 5
                           Core identification  Colour code in accordance with DIN 47100.                                        z  Almost unlimited resistance to oil, also with bio-oils, Class 4
                                                                                                                                 z  No torsion, Class 1
                           Inner jacket       TPE mixture adapted to suit the requirements in e-chains .                         z  Indoor and outdoor applications, UV-resistant
                                                                                              ®
                                                                                                                                 z  Pick and place machines, automatic doors, cleanroom, very quick handling
                           Overall shield     Extremely bending resistant braiding made of alloy wires.
                                              Coverage linear approx. 70%, optical approx. 90%

                           Outer jacket       Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture,        Part No.                Number of cores and conductor   Outer diameter   Copper    Weight
                                                                                   ®
                                              adapted to suit the requirements in e-chains .                                                                  nominal cross section         (d) max.      index
                                              Colour: Steel blue (similar to RAL 5011)                                                                              [mm²]                    [mm]        [kg/km]   [kg/km]
                     Electrical information                                                                                      CF299.01.02  11)                  (2x0.14)C                  6.0          17        37
                           Nominal voltage    300/300V                                                                           CF299.01.04  11)                  (4x0.14)C                  6.5          22        47
                                                                                                                                 CF299.01.08  11)                  (8x0.14)C                  8.5          35        80
                           Testing voltage    1,500V                                                                             CF299.02.04  11)                  (4x0.25)C                  7.0          32        56
                                                                                                                                                                                              8.5
                                                                                                                                                                   (7x0.25)C
                                                                                                                                                                                                           46
                                                                                                                                                                                                                     82
                                                                                                                                             11)
                                                                                                                                 CF299.02.07
                   Example image                                                                                                 11)  Phase-out model (new generation CF99.PLUS Page 138)
                                                                                                                                 Note: The given outer diameters are maximum values and may tend toward lower tolerance limits.
                     EPLAN download, configurators  www.igus-asean.com/CF299                                                    G = with green-yellow earth core  x = without earth core
        174          36-month guarantee ... more than 1,350 cable types from stock ... no cutting charges           ASEAN2023  ASEAN2023                         UL-verified chainflex  guarantee ... www.igus-asean.com/ul-verified  175
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