Page 360 - ASEAN Chainflex Catalogue 2023
P. 360

CF38            PVC       iguPUR      PUR         TPE                         Now available with                                                 Basic requirements         low 1 2 3 4 5 6 7 highest                     CF38
         TPE                                                                          UL approval & 25%                                                       Travel distance   unsupported 1 2 3 4 5 6 ≥ 400m                     TPE
        7.5 x d                                                     ®                                                                                          Oil resistance       none 1 2 3 4 highest                          7.5 x d
                     Motor cable | TPE | chainflex  CF38                                longer service life                      Class 7.6.4.1                       Torsion        none 1 2 3 4 ±360°



                           12.5 million                  7.5 x d                       400m                                            Silicone-free      Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
                                                                                                                                                          1992)
                           Double strokes guaranteed     Bend radius, e-chain ®        Travel distance, e-chain ®
                                                                                                                                       Halogen-free       Following DIN EN 60754

                     z  For heaviest duty applications             z  PVC and halogen-free                                             UL verified        Certificate No. B129699: "igus 36-month chainflex cable guarantee and
                     z  TPE outer jacket                           z  UV-resistant                                                                        service life calculator based on 2 billion test cycles per year"
                     z  Shielded                                   z  Hydrolysis and microbe-resistant                                 UL AWM             See data sheet for details www.igus-asean.com/CF38
                     z  Oil and bio-oil-resistant
                                                                                                                                       EAC                Certificate No. RU C-DE.ME77.B.00863/20

                     Dynamic information                                                                                               REACH              In accordance with regulation (EC) No. 1907/2006 (REACH)
                                                     ®
                           Bend radius        e-chain  linear   minimum 7.5 x d
                                              flexible        minimum 6 x d                                                            Lead-free          Following 2011/65/EC (RoHS-II/RoHS-III)
                                              fixed           minimum 4 x d
                           Temperature        e-chain  linear   -35°C up to +90°C                                                      Cleanroom          According to ISO Class 1. The outer jacket material of this series complies with
                                                     ®
                                              flexible        -50°C up to +90°C (following DIN EN 60811-504)                                              CF9.15.07 - tested by IPA according to standard DIN EN ISO 14644-1
                                              fixed           -55°C up to +90°C (following DIN EN 50305)                               CE                 Following 2014/35/EU
                           v max.             unsupported     10m/s
                                              gliding         6m/s                                                                     UKCA               In accordance with the valid regulations of the United Kingdom (as at 08/2021)
                           a max.             80m/s²


                           Travel distance    Unsupported travels and up to 400m and more for gliding applications, Class 6      Guaranteed service life (details see page 28-29)

                                                                                                                                 Double strokes*               5 million             7.5 million           12.5 million
                     Cable structure                                                                                                   Temperature,             R min.                 R min.                R min.
                           Conductor          Cores <10mm²: Stranded conductor in especially bending-resistant version                 from/to [°C]            [factor x d]          [factor x d]           [factor x d]
                                              consisting of bare copper wires (following DIN EN 60228).                                  -35/-25                  10                    11                     12
                                              Cores ≥ 10mm²: Conductor cable consisting of pre-leads (following DIN EN 60228).           -25/+80                 7.5                    8.5                    9.5
                           Core insulation    Mechanically high-quality, especially low-capacitance XLPE mixture.                        +80/+90                  10                    11                     12
                                                                                                                                 * Higher number of double strokes? Service life calculation online  www.igus-asean.com/chainflexlife
                           Core structure     Cores wound with a short pitch length around a high tensile strength centre
                                              element.                                                                           Typical application areas
                           Core identification  Black cores with white numbers, one green-yellow core.                           z  For heavy-duty applications, Class 7
                                              1. Core: U / L1 / C / L+ 2. Core: V / L2                                           z  Unsupported travels and up to 400m and more for gliding applications, Class 6
                                              3. Core: W / L3 / D / L- 4. Core: 4 / N                                            z  Almost unlimited resistance to oil, also with bio-oils, Class 4
                           Inner jacket       TPE mixture adapted to suit the requirements in e-chains .                         z  No torsion, Class 1
                                                                                              ®
                                                                                                                                 z  Indoor and outdoor applications, UV-resistant
                           Overall shield     Extremely bending-resistant braiding made of tinned copper wires.                  z  Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick
                                              Coverage linear approx. 70%, optical approx. 90%                                     handling, cleanroom, semiconductor insertion, outdoor cranes, low-temperature applications
                           Outer jacket       Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture,
                                                                                   ®
                                              adapted to suit the requirements in e-chains .                                     Part No.             Number of cores and conductor   Outer diameter   Copper     Weight
                                              Colour: jet black (similar to RAL 9005)                                                                      nominal cross section        (d) max.        index
                           CFRIP ®            Strip cables faster: a tear strip is moulded into the inner jacket                                                 [mm²]                    [mm]         [kg/km]    [kg/km]
                                              Video  www.igus-asean.com/CFRIP                                                   CF38.15.04                     (4G1.5)C                  10.0           89         140
                     Electrical information                                                                                      CF38.25.04                     (4G2.5)C                  11.5          133         198
                           Nominal voltage    600/1,000V (following DIN VDE 0298-3)                                              CF38.40.04                     (4G4.0)C                  13.0          203         280
                                              1,000V (following UL)                                                              CF38.60.04                     (4G6.0)C                  16.0          288         409
                           Testing voltage    4,000V (following DIN EN 50395)                                                    CF38.100.04                    (4G10)C                   18.5          468         613
                                                                                                                                                                                          23.0
                                                                                                                                                                (4G16)C
                                                                                                                                                                                                        738
                                                                                                                                 CF38.160.04
                                                                                                                                                                                                                    943
                   Example image   Properties and approvals  High                                                                CF38.250.04                    (4G25)C                   27.0          1153       1432
                                                                                                                                                                                          17.0
                                                                                                                                                                (3x10)C
                                                                                                                                                                                                        358
                                                                                                                                 CF38.100.03.O.PE
                                                                                                                                                                                                                    494
                           UV resistance
                                                                                                                                                                                                        565
                                                                                                                                                                                                                    762
                                                                                                                                                                (3x50)C
                                                                                                                                 CF38.500.03.O.PE
                                                                                                                                                                                          33.0
                           Oil resistance     Oil-resistant (following DIN EN 60811-404), bio-oil-resistant (following VDMA   ASEAN2023  ASEAN2023  CF38.160.03.O.PE  (3x16)C             20.5          1714       2129
        354                                   24568 with Plantocut 8 S-MB tested by DEA), Class 4                                Note: The given outer diameters are maximum values and may tend toward lower tolerance limits.     355
                                                                                                                                 G = with green-yellow earth core  x = without earth core
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