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iglidur  | Technical data
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 Wear resistance


 The wear of components depends on many different   Wear and temperature
 factors, therefore it is difficult to make general statements   Within wide temperature ranges, the wear resistance of the
 about the wear behaviour. In many experiments and tests,   iglidur  plain bearings shows little change. In the maximum
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 the measurement of the wear is a primary factor. In testing,   temperature range, however, the temperature increases
 it has become clear what variances are possible between   and the wear of the plain bearing increases. One particular
 different material pairings. For given loads and surface   exception is represented by iglidur  X. The wear resistance
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 speeds, the wear resistance can easily vary by a factor of   of iglidur  X greatly increases as temperature increases and
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 10 between material pairings that run well together.  reaches the optimum wear resistance at a temperature of
 +160°C. Then resistance decreases again, gradually.
 u Shaft materials, page 56
 Wear during abrasive dirt accumulation
 Wear under load  Special wear problems frequently occur if abrasive dirt
 Different loads greatly influence the bearing wear. Among   particles get into the bearing. iglidur  plain bearings can
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 the iglidur  plain bearings, certain materials are optimised   clearly improve the operating time of machines and systems
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 for low loads, while others are suitable for use with high or   in these situations. The high wear resistance of the materials
 extremely high loads.  and the dry operation result in the highest service life. As
 no oil or grease is on the bearing, dirt particles cannot
 adhere or penetrate as easily into the bearing. Most debris
 100
 simply falls away from the bearing thus limiting potential
 damage. If however, a hard particle penetrates into the
 10  bearing area, then an iglidur  plain bearing can absorb this
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 particle. The foreign body becomes embedded in the wall
 Wear [µm/km]  1  of the plain bearing. Up to a certain point, operation can   Picture 07: High wear resistance: plain bearing in   Picture 8: Wear experiments with aluminium shafts

 be maintained at optimal levels even when there is extreme
 0.1
 0.25  0.75  1  2  5  dirt accumulation.  permanent contact with sand
 However, it is not just hard particles that can damage
 Load [MPa]  bearings and shafts. Soft dirt particles such as for example,
 iglidur  G  iglidur  M250  iglidur  X
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 iglidur  J  iglidur  W300  textile or paper fibres, are frequently the cause for increased
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 Diagram 11: Wear of iglidur  plain bearings under low   wear. In this instance, the dry operation capability and the
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 pressures, Cf53 shaft, v = 0.1m/s  dust resistance of the iglidur  plain bearings go into action.
 In the past, this helped save costs in many applications.
 100  Wear and surfaces
 Shaft surfaces are important for the wear of bearing
 systems. Similar to the considerations for the coefficient of
 friction, a shaft can be too rough in regard to the bearing
 10  wear, but it can also be too smooth. A shaft that is too
 Wear [µm/km]  rough acts like a file and during movement separates small


 particles from the bearing surface. For shafts that are too
 1
 5  10  20  45  smooth, however, higher wear can also occur. An extreme
 Load [MPa]  increase in friction results due to adhesion. The forces that
 iglidur  G  iglidur  P  iglidur  Z  act on the mating surface can be so large that material
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 iglidur  J  iglidur  V400  iglidur  Q
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 iglidur  W300  blow-outs occur.
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 Diagram 12: Wear of iglidur  plain bearings at medium   It is significant to note that wear by erosion is non-linear,
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 and high pressures, shaft: Cf53, v = 0.1m/s  random and cannot be accurately predicted.
 ASEAN 09/2023  ASEAN 09/2023  Picture 9: Erosion damage due to shafts that are too smooth

 54  Online tools and more information u www.igus-asean.com/iglidur       3D CAD files, prices and delivery times online u www.igus-asean.com/iglidur  55
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